The laser complex with interchangeable tables on linear motors with absolute linear encoders is a high-performance solution for large and medium-sized businesses. It is designed for cutting and complex contour cutting, engraving, piercing holes of sheet metal, with high precision and quality of the machining along the contour.
Optimal solution for the business of metal cutting services.
Provides for 24/7 operation of the machine
Optimal solution for the business of metal cutting services.
Provides for 24/7 operation of the machine
Specifications
| Machining area dimensions | 1500×3000 mm |
| Average laser beam power | 2000-6000 W |
| Z-axis motion stroke | 100 mm |
| Maximum vector speed of XY motion | 150 m/min |
- 2 years warranty
- Start-up and commissioning
- Customer's personnel training
- Linear motors
- Ukrainian producer
- 9 levels of service provided
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Description
AFX series gantry laser systems are the solution for industrial processes automation with improved functionality in every subsequent model. AFX series gantry laser systems are the solution for industrial processes automation with improved functionality in every subsequent model. Robotic automation and optimization of repetitive actions is not just a trend in industry, but a confident step in improving the product quality and increasing the number of customers. A high-productivity solution for large and medium-sized businesses.
- AFX-Base system is the base model in the AFX series, an efficient and reliable tool designed for cutting and complex contouring of sheet metal, engraving, piercing holes, with a maximum vector speed of 150 m/min.
- AFX series laser machines have reinforced gantry mechanics, which in combination with the automated twin-pallet table allows for high productivity and machining efficiency 24/7.
- Hermetic safety area with the possibility of connecting an external exhaust, provides the first class of protection against laser hazards when the operator is working in normal operating mode and provides an advanced occupational safety level for the maintenance personnel and operator.
- Application of the drive on the basis of synchronous linear motors allows to obtain maximum precision and stability of operation for at least 5-10 years.
Cutting
Labeling
Piercing
Vaporizing
Delicate and high-complexity cuts even on thick metals.
Owing to the option of pulse mode machining along specially defined paths. The possibility of high-precision cutting of parts makes it possible to significantly simplify the process of finished products assembling, and in some cases even to avoid the need for welding, replacing it, for example, with a tongue-and-groove locking system. This allows to save time, money and human resources, and as a result to reduce the cost of production
High-precision cutting
The laser emission is generated by an ytterbium fiber laser with a modern optical scheme. The high cutting precision (0.01 mm) significantly simplifies the further process of finished products assembly, improves product exterior and reduces post-processing costs. Products made on this machine do not require any additional processing.
Long service life
Cutting precision does not deteriorate over time thanks to use of synchronous linear motors. Linear motors, in contrast to classic rack-and-pinion motion systems, do not involve the conversion of rotary motion into linear form, so there is no mechanical wear of parts and no loss of cutting precision even after 5-10 years of the machine operation. The use of a linear drive significantly increases the dynamics parameters of the system, which provides an increase in productivity and improvement of other qualitative indicators in general.
Cost-efficient and easy to operate
The software supports both manual and automatic nesting of parts on the sheet. The program calculation reduces the amount of waaste, saves operator’s time and reduces the cost of finished products. In addition, the software allows for processing and execution of job files, change of technological parameters, self-diagnostics and auto set-up. Preparation of the machine for cutting is automated and does not require special skills or additional control by the operator.
Wide range of application functionality
Laser systems perform cutting and engraving functions. Laser metal cutting equipment is capable of machining a wide range of alloys. Laser cutting of non-ferrous materials including copper, brass, aluminum is performed without any restrictions. The software enables the operator to set up the technological engraving by means of a specific algorithm. This feature greatly helps in the process of parts identification and sorting.
Characteristics
| Laser type | Ytterbium fiber |
| Beam delivery system | optical fiber |
| Emission/cutting modes | pulse/continuous wave |
| Laser wavelength | 1064-1070 nm |
Cutting head
| Safety glass replacement system | cartridge |
| Focusing system | automatic |
| Gap control system | non-contact, automatic |
Precision parameters
| X, Y axes positioning precision | ±0.01 mm |
| Positioning resolution | 1 µm |
Cutting characteristics
| Cut width (depending on material thickness) | 0.08-0.2 mm |
| Applied process gases | oxygen, nitrogen, argon, compressed air |
| Cutting gas switchover | automatic |
Motion system
| Kinematic scheme | gantry, fixed sheet |
| Drive | linear, direct |
| Motors | synchronous brushless linear motors |
| Maximum vector speed of XY motion | 150 m/min |
| Dimensions of the working area | 1500x3000 мм |
| Table | double pallet automated shuttle table |
| Table exchange time | 22 sec |
| Waster removal system | trays |
| Z-axis motion stroke | 100/150 mm |
Software
| CNC system | ARAMIS CNC |
| Parts nesting on the virtual table | automatic/manual |
| Data formats | DXF, DWG, G-code |
| Data loading methods | Internet, local network, USB flash drive |
| Capability to set micro-bridges within the cutting contour | |
| "FlyCut" method | + |
| Automatic tool radius compensation | |
| Operator lockout capability | + |
| Table of processing parameters | + |
| Option to add/modify processing parameters | + |
| Combined detail cutting with automatic cutting width compensation | + |
| Jump motion optimization | + |
| Obstacle avoidance | + |
| Inventory tracking and storage of sheets, blanks, parts, and skeletons | + |
| Monitoring of processing and process parameters | + |
| Compilation of reports and operator tasks | + |
| Remote machine diagnostics | + |
| Power supply voltage | 380, ±10%, 50Hz, 3 phases |
Software
METALIX
Compilation of control programs
Aramix CutControl
Machine control system
ARAMIS CNC
CNC system
Functionality of METALIX software
Licensed software from METALIX is an integrated system with a postprocessor that covers the complete cycle of CNC operations and includes such automation modules as drawings, processing, nesting of blanks, postprocessor, simulation, importing and exporting of job files.
The system modules cover the entire range of production needs
Their core function is to optimize and automate the relevant processes. That is, to improve production performance and make the operator's work easier.
System's capabilities
The software supports files from any CAD system: Compass, AutoCAD, ArchiCAD, etc.
Optimizes the nesting layout of high complexity contours. Graphical work simulation allows easy editing of the control program codes when viewing the results of machining.
The control application is automatically checked for errors.
An option is provided to convert finished control program codes back into the drawing and simulate the respective processing.
Optimizes the nesting layout of high complexity contours. Graphical work simulation allows easy editing of the control program codes when viewing the results of machining.
The control application is automatically checked for errors.
An option is provided to convert finished control program codes back into the drawing and simulate the respective processing.
Adaptability
The software is fully compatible with Windows operating systems in many languages, including support for Ukrainian, English and other languages. In addition, it is compatible with equipment of all leading world peers, such as Bystronic, Trumpf, Amada, LVD, Finn-Power, etc.
Delivery set
Basic delivery set
- Motion system
- Support frame;
- X-Y-axes motion system based on synchronous linear motors;
- Z-axis drive of the cutting head;
- Schneeberger guide rails (Germany);
- Pneumatics system;
- Working table 1500х3000 mm;
- Sigmatec CNC system (Austria);
- Technologist’s software: 1 Metalix and CutControl license on the control desk stand;
- Raycus laser source with a power supply unit;
- Raytools optical cutting head with autofocus;
- ARAMIS ЧЛК chiller system.
Additional options
EasyLoader
EasyLoader manual workpiece loading system
- Max sheet size1.5×3 m
- Metal thickness0,5-6 mm
- Maximum lifting / lowering speed0.4 m/sec
EasyLoader manual workpiece loading system
- Max sheet size1.5×3 m
- Metal thickness0,5-6 mm
- Maximum lifting / lowering speed0.4 m/sec
ProLoader
ProLoader: automatic sheet loading system
- Maximum sheet dimensions1.5×3m
- Metal thickness0.5-20mm
- Maximum lift speed0.4 m/sec
ProLoader: automatic sheet loading system
- Maximum sheet dimensions1.5×3m
- Metal thickness0.5-20mm
- Maximum lift speed0.4 m/sec
Prolifter
Prolifter automatic sheet loading and unloading system
- Maximum sheet dimensions1.5×3m
- Metal thickness0.5 -20mm
- Maximum lift speed0.4 m/sec
Prolifter automatic sheet loading and unloading system
- Maximum sheet dimensions1.5×3m
- Metal thickness0.5 -20mm
- Maximum lift speed0.4 m/sec
DALGAKIRAN TIDY
DALGAKIRAN TIDY screw-type compressor
Maximum thickness
Maximum thickness of metal
Materials: Н – stainless steel; А – aluminum; Ч – carbon steel.
*Color intensity corresponds to the cutting speed and quality.
| Thickness, mm | Material | Speed (m/min) | Gas | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| IPG 1,5KW | IPG 2KW | IPG 3KW | IPG 4KW | IPG 6KW | IPG 12KW | IPG 15KW | IPG 20KW | |||
| 1 | Structural steel | 9 | 9 | 9 | 10 | 10 | 11 | 11 | 11 | О2 |
| 2 | 5,6 | 5,7 | 6 | 6 | 6 | 6,5 | 6,5 | 6,5 | ||
| 3 | 3,2 | 3,5 | 3,7 | 3,8 | 3,8 | 4,2 | 4,2 | 4,2 | ||
| 4 | 3 | 3 | 3,3 | 3,4 | 3,4 | 3,8 | 3,8 | 3,8 | ||
| 5 | 2,5 | 2,8 | 3 | 3,2 | 3,2 | 3,7 | 3,7 | 3,7 | ||
| 6 | 2,3 | 2,5 | 2,7 | 2,8 | 2,8 | 3,3 | 3,3 | 3,3 | ||
| 8 | 1,4 | 1,6 | 1,8 | 2,5 | 2,5 | 2,7 | 2,7 | 2,7 | ||
| 10 | 1,2 | 1,2 | 1,3 | 1,4 | 2,1 | 2,3 | 2,3 | 2,3 | ||
| 12 | 1 | 1 | 1 | 1 | 1,4 | 2 | 2 | 2 | ||
| 14 | 0,8 | 0,8 | 0,8 | 0,8 | 1,8 | 1,8 | 1,8 | |||
| 16 | 0,7 | 0,8 | 0,8 | 1,6 | 1,6 | 1,6 | ||||
| 18 | 0,7 | 0,7 | 0,7 | 1,4 | 1,4 | 1,4 | ||||
| 20 | 0,6 | 0,6 | 1,2 | 1,2 | 1,4 | |||||
| 25 | 0,7 | 1 | 1,2 | |||||||
| 30 | 0,7 | 1 | ||||||||
| Thickness, mm | Material | Speed (m/min) | Gas | |||||||
|---|---|---|---|---|---|---|---|---|---|---|
| IPG 1,5KW | IPG 2KW | IPG 3KW | IPG 4KW | IPG 6KW | IPG 12KW | IPG 15KW | IPG 20KW | |||
| 1 | Stainless steel | 25 | 30 | 35 | 35 | 40 | 50 | 50 | 50 | N2 |
| 2 | 10 | 12 | 20 | 20 | 30 | 35 | 35 | 45 | ||
| 3 | 4,5 | 6 | 8 | 9 | 15 | 25 | 25 | 40 | ||
| 4 | 2,6 | 3,2 | 4,5 | 5,5 | 12 | 20 | 22 | 30 | ||
| 5 | 1,6 | 1,8 | 3 | 4,5 | 7,8 | 13 | 16 | 22 | ||
| 6 | 0,9 | 1 | 2 | 3,2 | 6 | 10 | 12 | 18 | ||
| 8 | 0,6 | 1,2 | 1,9 | 3,5 | 7 | 8 | 12 | |||
| 10 | 0,8 | 1,3 | 2,1 | 5 | 6 | 10 | ||||
| 12 | 0,8 | 1,5 | 4 | 5 | 8 | |||||
| 14 | 1 | 3 | 4 | 6 | ||||||
| 16 | 0,8 | 2 | 2,6 | 5 | ||||||
| 18 | 0,5 | 1,4 | 2 | 3,2 | ||||||
| 20 | 1 | 1,6 | 3 | |||||||
| 25 | 0,6 | 1 | 1,5 | |||||||
| 30 | 0,6 | 1 | ||||||||
| Thickness, mm | Material | Speed (m/min) | Gas | |||
|---|---|---|---|---|---|---|
| IPG 3KW | IPG 4KW | IPG 6KW | IPG 8KW | |||
| 1 | Aluminum | 40 | 40 | 50 | 60 | Air |
| 2 | 20 | 20 | 30 | 35 | ||
| 3 | 8 | 8,2 | 12 | 20 | ||
| 4 | 4 | 5,5 | 10 | 15 | ||
| 5 | 2,8 | 3,8 | 8 | 12 | ||
| 6 | 1,8 | 2,4 | 5,5 | 10 | ||
| 8 | 1,1 | 1,2 | 3 | 5 | ||
| 10 | 0,9 | 0,9 | 1,5 | 2 | ||
| 12 | 0,7 | 1 | 1 | |||
| 14 | 0,5 | 0,8 | 0,8 | |||
Operating conditions
- Requirements to the premises for placement of technological equipment
- For placement of the machine a special basement isn’t required. The level difference of the floor surface (height discontinuity) in the horizontal plane over a length of 2 meters may not exceed 4 mm (according to SNiP Construction Standards and Rules 2.03.13-88 “Floors”) under the area for the laser system placement;
- Size of the concrete pad should be at least the total area of the entire system, including additional equipment, with a depth of no less than 140 mm;
- The floor and walls of the room should not be a source of dust (especially cement plaster dust);
- Width of all passages between elements of the equipment or between the equipment and walls of the room (workshop) should be no less than 0.5 meters, and, in some cases, no less than 1 meter;
- Power supply specifications
- The system shall be plugged to 5-wire 3 phase industrial power grid 400 W with acceptable deviation +-10%; 50+-1Hz frequency with acceptable electric power consumption in accordance with the system’s needs. Interphase balance may not exceed +2%. Electric power quality standards in accordance with State Standard GOST ГОСТ 13109-97;
- The system shall be equipped with a three-phase voltage stabilizer to stabilize the voltage against possible swings in the network, which in turn will ensure uninterrupted and reliable operation of the machine;
- The system must be equipped with earthed. That is, connect the earthing circuit of the machine with a cable to the earthing bolt. The cable cross-section must be at least 4 sq. mm.
- Operating microclimatic conditions:
- Prepare the premises to maintain a stable temperature to ensure operation within the range of +10 to +32 C and relative humidity of 80% (at the temperature of 20 C) without condensate formation, at the atmospheric pressure of 83.9-106.6 kPa (630-800 mm Hg);
- Make sure there are no active substances in the room where the system is placed;
- Temperature fluctuations during operation shall not exceed the limit of +3C
- Requirements to the air extraction system:
- The premises shall be equipped with exhaust ventilation to remove combustion products and process-generated dust with the total pressure of no less than 1950 Pa and the productivity of no less than 4250 m3/h.
- The system must be connected to the aforesaid exhaust ventilation system with a 315 mm diameter ventilation hose or pipe.
- Process gas supply (for the cutting process):
- For laser cutting, the following should be used: oxygen in cylinders (99.7% purity), nitrogen (99.97% purity) or an industrial network of dried compressed air must be available (water content not exceeding 0.005%, oil content not exceeding 0.002%, no worse than the 4th containment class according to state standard GOST 17433-80, pressure no less than 14 bar);
- Requirements for the operation and storage of cylinders should be based on safety regulations for handling of flammable (oxygen) and non-flammable (nitrogen, argon) gases, which are valid in the country where the system is to be used.
- Utility air supply (for pneumatic equipment operation):
- Supply of purified, dehumidified compressed air to the auxiliary pneumatic units of the laser complex by a pneumatic pipe with an internal and external diameter of 10 mm and 12 mm, respectively. Air purification in accordance with DIN ISO 8573-1: oils no more than 0.002%, water no more than 0.005%, particle size up to 40 microns, not worse than class 4 contamination according in accordance with state standard DEST ДЭСТ 17433-80, pressure 6…8 bar, maximum losses: 0.5 l/min.
- Requirements to the cooled liquid of the machine’s cooling system:
- Cooling liquid: distilled water;
- The quality of distilled water in the cooling system (chiller) circuit shall comply with ISO 22519:2019 (recommended water quality – after reverse osmosis) with hardness of no more than 0.25 dH ) = 4.45 ppm = 0.089 ml/liter and electrical conductivity of no more than 50 μS/cm
A brief overview of the advantages you get
when using our machines
ARAMIS technological equipment has successfully proven itself at hundreds of enterprises and has gained positive reputation with the customers for its high quality, reliability and advanced service standards. Sophisticated systems help to optimize production processes, reduce the risk of defects and get the best results. Read about the functional advantages of our equipment here.
More details
How laser cutting works On the example of AFX-Base machine
See the machines in operation
We maintain the policy of being open to our customers, so you can get acquainted with our equipment's functionality before making a purchase. Our managers provide detailed preliminary consultations, taking into account all the requirements for the installation of the equipment to fit the needs of your production site. In addition to the consultations, you can see the equipment in operation:
on the production site
at exhibitions
in the workshop
9 levels of service provided by ARAMIS
High-quality service is an integral part of efficient cooperation with our customers That is the reason why we offer 9 levels of service at every stage of cooperation to support sustainable development of our customers' businesses.
We are trusted by over 250 manufacturers
Review filter
- Industry
- Location
LLC AK “Favorit”
LLC AK “Favorit”
“Favorit” Company's feedback regarding the work of “Aramis” company’s service department. Scheduled maintenance of the equipment was performed.
Candle Group Ukraine LLC
Candle Group Ukraine LLC
"We have a high level of modernization in our production and manufacture our products using the latest technologies. All of our equipment is powerful and state-of-the-art. Specifically, for metal processing, we use the ARAMIS AFX 3 kW laser cutting machine."
PET Technologies LLC
PET Technologies LLC
The LTC-PRO-2000-1520LD laser system operates 8-12 hours a day at PET Technologies, processing various materials including structural, tool, stainless, alloy steels, as well as aluminum and copper alloys. The technical specifications of this equipment model have allowed us to achieve high processing speed of sheet materials, reduce production costs, and minimize material waste and allowances for further processing.
Trade House YugElevator LLC
Trade House YugElevator LLC
Review from YugElevator regarding the service provided by the ARAMIS company. An on-site visit was conducted for the commissioning of new equipment.
Samples of work
aluminum 6 mm
carbon steel 8-16 mm
steel 1mm
carbon steel 4 mm
carbon steel 14 mm
aluminum 3 mm
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The machine is equipped with a conveyor system for waste disposal.
Power of the supplied laser sources
Laser cutting machine | Laser source power, W | Maximum sheet thickness, mm (Steel3) |
AFX-2000 | 2000 | Up to 14,0 |
AFX-3000 | 3000 | Up to 18,0 |
AFX-4000 | 4000 | Up to 20,0 |
AFX-6000 | 6000 | Up to 25,0 |
AFX-12000 | 12000 | Up to 30,0 |
Use of the direct drive based on linear motors provides maximum precision, consistent performance and high reliability.
Software
The software package included in the delivery set provides:
- cutting with a common contour in automatic mode, taking into account the width of the cut
- jump motion optimization;
- introduce obstacle avoidance for the cutting head when needed;
- inventory tracking of sheets, blanks, parts, and skeletons;
- automatic setting of micro-bridges in the cutting contour.
- The software allows to download and edit drawings of .dwg, .dxf and any other formats supported by CAD, as well as has the ability of network synchronization with personal computers and reading the information from various electronic media.